CASTING

Precision Casting in a variety of materials and finishes

Casting is a manufacturing process employed to create solid metal pieces known as castings. It involves pouring molten metal into a mold, which then cools and solidifies to take the shape of the mold cavity. This method allows for the production of intricate components and is particularly suitable for high-volume manufacturing, enabling efficient material usage and cost reduction.

Die casting


  • • Uses injection of molten metal under pressure into a closed mold (die).
  • • Comprises two durable dies that form the mold cavity.
  • • Provides precise dimensional accuracy, intricate details, and smooth surfaces; often requires minimal additional machining.

Sand casting

  • • Employs sand (commonly green sand mixed with clay and water) as the mold material.
  • • The mold cavity is created by compacting sand around a pattern in a mold box.
  • • After pouring and cooling, the sand mold is removed to reveal the casting.

PRECISION MACHINING

No part is too complex, no detail too precise


  • • Machining is the process of removing material from a workpiece to achieve a desired shape or finish using tools like drills, lathes, mills, and grinders.
  • • It involves techniques such as cutting, grinding, and drilling.
  • • Essential for producing complex, high-precision parts with tight tolerances.
  • • Suitable for parts made from blocks, plates, extrusions, forgings, and castings.
  • • Handles part sizes up to 1.5 x 1 x 0.5 m (L×B×H) and weights from 50 g to 20 kg.
  • • Ideal for production volumes of 5,000 parts per year or more.

Typical volumes 5000 p.a. and above.

  1. • Horizontal Turning – Turning Diameter 300 mm , length 1 meter
  2. • Vertical Turning – Diameter upto 1 meter
  3. • Automat Turning – High Precision, High Volume, Fasteners
  4. • Vertical milling – upto 1.5 meter
  5. • Horizontal Milling
  6. • Grinding

Employing state-of-the-art machining technology, we can create complex parts and complete assemblies to the most exacting industry standards and precise CMM measurements.

FABRICATION

Crafting into Perfection

Fabrication is a crucial process in modern manufacturing, which involves the creation of products through the use of various raw materials and tools. It is an essential step in the production of a wide range of items, from simple consumer goods to complex machinery used in different industries. Fabrication involves the transformation of raw materials, such as metal, plastic, wood, or glass, into finished products. The process can be divided into several stages, including cutting, bending, welding, and assembly. Inticore offers services to source a variety of fabricated and sheet metal components and assemblies.

Process capabilities

  1. • Water Jet Cutting
  2. • Plasma Cutting
  3. • Laser Cutting
  4. • Punching, Stamping, Forming
  5. • Welding
  6. • Assembly
  7. • Powder Coat and E-Coat

VALUE-ADDED SUB-ASSEMBLIES

Sub-assembly is our specialty.

In the manufacturing sector, companies are always looking for ways to streamline production processes and cut production costs. One solution many manufacturers rely on to reduce the amount of time and, consequently, the amount of money needed to produce products is subassembly manufacturing.
Looking for a sub-assembly manufacturing partner for your next project? Turn to the experts at Inticore! Our extensive manufacturing experience, state-of-the-art assembly equipment, and comprehensive assembly capabilities make us the ideal choice for all contract assembly needs.
To learn more about our contract assembly capabilities, contact us today. To discuss your project requirements with one of our representatives, request a quote!

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