CASTING

Precision Casting in a variety of materials and finishes

Casting is a manufacturing process employed to create solid metal pieces known as castings. It involves pouring molten metal into a mold, which then cools and solidifies to take the shape of the mold cavity. This method allows for the production of intricate components and is particularly suitable for high-volume manufacturing, enabling efficient material usage and cost reduction.
Die casting is a specific type of casting that utilizes the injection of molten metal into a mold, also known as a die, under pressure. Two durable dies are pressed together to form the mold cavity, and once the metal has cooled, the dies are separated, and the casting is ejected. Die casting offers precise dimensional accuracy, intricate detailing, and smooth cast surfaces, often requiring minimal additional machining.
Sand casting is another casting method that relies on sand as the mold material. The molding sand is typically mixed with a bonding agent like clay and moistened to attain appropriate mold strength and plasticity (commonly referred to as green sand). The mold cavity is formed by compacting sand around a pattern within a mold box or flask. Afterward, the pattern is removed, leaving behind the newly formed mold cavity. Once the molten metal is poured and cooled, the sand is removed, revealing the final casting

PRECISION MACHINING

No part is too complex, no detail too precise

Machining process is a complex and essential part of modern industry. Machining is the process of removing material from a workpiece to create a desired shape or surface finish. This is typically done using cutting tools such as drills, lathes, milling machines, and grinders. These machines use a variety of techniques to remove material from the workpiece, including cutting, grinding, and drilling. Machining is an important part of modern manufacturing because it allows for the creation of complex parts with tight tolerances. Machining also allows for the production of parts with a high degree of precision. Parts machined from blocks, plates, extrusions, forgings, and casting. Sizes upto 1.5 x 1 x 0.5 m (lbh). From precise washers to large castings. Weight per part between 50 gms to 20 kgs. Typical volumes 5000 p.a. and above.

Typical volumes 5000 p.a. and above.

  1. • Horizontal Turning – Turning Diameter 300 mm , length 1 meter
  2. • Vertical Turning – Diameter upto 1 meter
  3. • Automat Turning – High Precision, High Volume, Fasteners
  4. • Vertical milling – upto 1.5 meter
  5. • Horizontal Milling
  6. • Grinding

Employing state-of-the-art machining technology, we can create complex parts and complete assemblies to the most exacting industry standards and precise CMM measurements.

FABRICATION

Crafting into Perfection

Fabrication is a crucial process in modern manufacturing, which involves the creation of products through the use of various raw materials and tools. It is an essential step in the production of a wide range of items, from simple consumer goods to complex machinery used in different industries. Fabrication involves the transformation of raw materials, such as metal, plastic, wood, or glass, into finished products. The process can be divided into several stages, including cutting, bending, welding, and assembly. Inticore offers services to source a variety of fabricated and sheet metal components and assemblies.

Process capabilities

  1. • Water Jet Cutting
  2. • Plasma Cutting
  3. • Laser Cutting
  4. • Punching, Stamping, Forming
  5. • Welding
  6. • Assembly
  7. • Powder Coat and E-Coat

VALUE-ADDED SUB-ASSEMBLIES

Sub-assembly is our specialty.

In the manufacturing sector, companies are always looking for ways to streamline production processes and cut production costs. One solution many manufacturers rely on to reduce the amount of time and, consequently, the amount of money needed to produce products is subassembly manufacturing.
Looking for a sub-assembly manufacturing partner for your next project? Turn to the experts at Inticore! Our extensive manufacturing experience, state-of-the-art assembly equipment, and comprehensive assembly capabilities make us the ideal choice for all contract assembly needs.
To learn more about our contract assembly capabilities, contact us today. To discuss your project requirements with one of our representatives, request a quote!

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